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© STRABAG
© STRABAG

Opening of the K 20 to traffic: mega-project completed seven months ahead of schedule

  • STRABAG and ZÜBLIN complete major bridge construction project ahead of schedule
  • Expansion of a major transport route from six to eight lanes
  • BIM used on a large scale in bridge construction for the first time

The K 20, one of Germany’s most technically and logistically challenging motorway projects, has been opened to traffic – seven months ahead of schedule thanks to the use of innovative solutions. On behalf of DEGES, STRABAG has been widening the Elbmarsch viaduct – part of the A 7 – from six to eight lanes since 2020. On Saturday 26 September 2026, the section was officially opened to traffic in the presence of Federal Minister of Transport Steffen Bilger. The Elbmarsch viaduct is Germany’s longest motorway bridge. It runs through the Port of Hamburg, which is one of the most important transhipment hubs for international goods traffic.

  • The early completion of the K 20 is an excellent example of how we successfully deliver complex infrastructure projects through our technical expertise, collaborative partnerships and digital innovation. I would like to extend my special thanks to all our employees and partners who have brought this challenging project to fruition with great dedication and the utmost professionalism. With the upgrade of the K 20, we are creating significant added value for the region’s transport network and demonstrating how the infrastructure of the future is built.

    Peter Hübner
    Member of the Management Board of STRABAG AG

Complex bridge construction whilst traffic continues to flow
The existing flyover dates from the 1970s and had reached the limits of its capacity given today’s traffic volume of more than 100,000 vehicles per day. As part of the expansion, major changes were made to the existing bridge structure. The 3.84-kilometre-long section crosses eleven roads, two railway lines and a harbour basin, and is supported by almost 1,000 piers. For the extension, 177 new piers were founded and erected. The removal and reconstruction of ten so-called ‘mega-piers’ presented particular challenges. The work was carried out on a confined construction site whilst traffic continued to flow.
 
Breaking new ground for a mega-project
The digital planning method Building Information Modelling (BIM) was used to coordinate the complex construction processes. With the aid of a digital model, planning, construction and logistics processes could be coordinated, and potential conflicts between construction activities and traffic management could be identified at an early stage. This was the first time STRABAG had used BIM in bridge construction on a project of this scale.
A modular bridging structure of the MAURER Modular Bridging System (MMBS) type was also used for the demolition and reconstruction of the piers whilst maintaining traffic flow. This temporary structure enabled key construction phases to be carried out whilst maintaining traffic flow. Only brief road closures were required for the installation of the system.

Construction period 20 May – 26 September
Client DEGES Deutsche Einheit Fernstraßenplanungs- und -bau GmbH
Route length 3.84 km
Bridge deck 188,000m² ( the size of 26 football pitches)
Crossings 11 transport routes + 2 railway lines + 1 harbour basin
Supports Around 1,000 columns support the elevated road, 177 of which have been newly founded and constructed
Hollow box girder 195 – up to 59 metres long 
Mega-pylons 10 (rebuilt and reconstructed whilst traffic continues to flow)
Bridges with road signs 19 newly built – up to 43.5 m long / weighing 41 t 
Further details Completely refurbished bridge drainage system
 
4 rainwater retention basins and 5 pumping stations, including technical equipment
Expansion of the K20 STRABAG AG
Expansion of the K20 STRABAG AG

Expansion of the K20

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STRABAG and ZÜBLIN complete major bridge construction project ahead of schedule STRABAG AG
STRABAG and ZÜBLIN complete major bridge construction project ahead of schedule STRABAG AG

STRABAG and ZÜBLIN complete major bridge construction project ahead of schedule

jpg ∙ 6 MB
BIM was used for the first time on a large scale in bridge construction to coordinate complex construction processes STRABAG AG
BIM was used for the first time on a large scale in bridge construction to coordinate complex construction processes STRABAG AG

BIM was used for the first time on a large scale in bridge construction to coordinate complex construction processes

jpg ∙ 4 MB

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STRABAG AG, Cologne
The success story of Cologne-based STRABAG AG began in 1923. Today the company is part of Austria’s STRABAG SE and operates in Germany as the parent company of Germany’s STRABAG Group companies. As German market leader in transport infrastructure, the company generates an annual output volume of nearly € 4 billion in this field of activity with around 15,000 employees. From digital design to the extraction and production of building materials, project construction, maintenance and servicing by the company’s own road maintenance services as well as demolition and reuse – STRABAG’s units cover the entire value chain in the construction of infrastructure facilities, taking a lifecycle-oriented approach to projects and consistently integrating innovation, digitalisation and sustainability into their processes. More information is available at www.strabag.de.

Ed. Züblin AG
Stuttgart-based Ed. Züblin AG, with approximately 15,000 employees and an annual output of around € 4.8 billion, is one of Germany’s largest construction companies. ZÜBLIN, which has been successfully realising challenging construction projects in Germany and abroad since 1898, is the STRABAG Group’s leading brand for building construction and civil engineering. The range of services covers all construction-related tasks – from complex turnkey construction, civil engineering and tunnelling to construction logistics, structural maintenance, ground engineering and timber and steel construction. Supported by the expertise of its Zentrale Technik competence centre, ZÜBLIN also offers integrated design-and-build services from a single source. We take an end-to-end view of buildings over their entire life cycle, with a focus on collaborative construction using our TEAMCONCEPT® partnering model while constantly promoting and advancing the topics of digitalisation, sustainability and innovation. More information is available at www.zueblin.de.

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