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Revolution in residential construction: ZÜBLIN and INSTATIQ use new 3D concrete printing process

  • CO₂-reduced construction methods and digital planning for more sustainable building
  • Joint venture NELCON to offer process on a large scale soon
Construction company ZÜBLIN and technology provider INSTATIQ are bringing 3D concrete printing into construction practice for projects of all sizes. The new construction of three apartment buildings for GWG Reutlingen in Metzingen-Neugreuth marks the premiere of the 3D concrete printing process on this scale - with a signal effect for the entire construction industry.

The top floor of one of the four-storey buildings is printed directly on the construction site. An automatically controlled boom of the Instatiq P1 concrete printer applies concrete layer by layer. The printed walls reach a height of up to three meters and a thickness of 16.5 to 19 centimetres. They are produced at a speed of up to ten centimetres per second and a maximum output of 2.5 cubic meters per hour.
  • With 3D concrete printing, we bring an innovative and automated process directly to the construction site. We use it to build the load-bearing walls of the storey in just four days. One cubic meter of printed solid wall requires only half the time of conventional limestone masonry construction, as used on the other floors. This not only saves us time, but is also our response to the ever-increasing shortage of skilled workers. And our employees benefit from better working conditions with less dust and noise.

    Chris Brandstätt
    Group leader for process planning in construction operations at ZÜBLIN
  • The enormous technical advantage over other 3D concrete printers is that we print solid walls and not just formwork - and we do this directly with material from a conventional concrete mixer. This means that no special building materials have to be delivered over long distances. The financial savings are obvious. At the same time, the machine fits perfectly into the work processes on the construction site and has an enormous reach with its 26-meter-long, automatically controlled boom arm.

    Fabian Schüler
    Chief Financial Officer of INSTATIQ
The process stands for consistent digitalization of the construction process. Construction plans no longer need to be printed out, which reduces the susceptibility to errors and improves quality assurance. Printing is carried out using a concrete mix that produces around 20 percent less CO₂ emissions than traditional limestone masonry.
  • As a developer, we see our task not only in constructing buildings, but also in creating spaces for innovation - and bringing progress to the region. With the 3D concrete printing project in Metzingen, we want to consciously test alternative construction methods - resource-saving, efficient and future-oriented. For us, this is a strong signal: we are ready to take responsibility for the future of construction.

    Florian Bertz
    Technical Department Manager at GWG Reutlingen

Further projects already being planned

A total of 44 modern and sustainable residential units are being built on the approximately 3,000 square meter site in Metzingen, including 18 publicly subsidized and six barrier-free apartments. The three apartment buildings are scheduled for completion in May 2026. Further projects using the 3D concrete printer are already being planned. The services will soon be offered by a joint venture between ZÜBLIN and INSTATIQ called NELCON, subject to the necessary antitrust approvals.

Close-up of a 3D concrete print head © stand.art GmbH
Close-up of a 3D concrete print head © stand.art GmbH

ZÜBLIN and INSTATIQ use new 3D concrete printing process

jpg ∙ 12 MB
Photo of an automatically controlled boom of the Instatiq P1 concrete printer © stand.art GmbH
Photo of an automatically controlled boom of the Instatiq P1 concrete printer © stand.art GmbH

ZÜBLIN and INSTATIQ use new 3D concrete printing process

jpg ∙ 18 MB
Photo of the 3D printed concrete robot in Metzingen-Neugreuth © stand.art GmbH
Photo of the 3D printed concrete robot in Metzingen-Neugreuth © stand.art GmbH

ZÜBLIN and INSTATIQ use new 3D concrete printing process

jpg ∙ 12 MB
Photo of the 3D printed concrete robot in Metzingen-Neugreuth © ZÜBLIN
Photo of the 3D printed concrete robot in Metzingen-Neugreuth © ZÜBLIN

ZÜBLIN and INSTATIQ use new 3D concrete printing process

jpg ∙ 242 KB

Ed. Züblin AG
Stuttgart-based Ed. Züblin AG, with approximately 16,000 employees and an annual output of around € 4.6 billion, is one of Germany’s largest construction companies. ZÜBLIN, which has been successfully realising challenging construction projects in Germany and abroad since 1898, is the STRABAG Group’s leading brand for building construction and civil engineering. The range of services covers all construction-related tasks – from complex turnkey construction, civil engineering and tunnelling to construction logistics, structural maintenance, ground engineering and timber and steel construction. Supported by the expertise of its Zentrale Technik competence centre, ZÜBLIN also offers integrated design-and-build services from a single source. We take an end-to-end view of buildings over their entire life cycle, with a focus on collaborative construction using our TEAMCONCEPT® partnering model while constantly promoting and advancing the topics of digitalisation, sustainability and innovation. Together within the STRABAG Group and with our external partners, we are working systematically to make the design-and-build processes resource-friendly and climate-neutral. More information is available at www.zueblin.de.

About INSTATIQ
As a spin-off of the Putzmeister Group, INSTATIQ is revolutionizing construction practice with its robot-assisted 3D concrete printing technology Progress One. The large-scale robot prints monolithic, load-bearing walls precisely and without formwork - directly on site. The result: a fast, economical process that can be easily integrated into today's construction site processes.

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